Elastomer Technical Profile • Ethylene Propylene Diene Rubber (EPDM)
ASTM D1418: EPDMISO 1629: EPDMASTM D2000: Type BA / CA
Polymer backbone: Ethylene-propylene-diene terpolymer. Thermoset and cast elastomer mechanical, thermal, and chemical behavior depends strongly on compounding ingredients, crosslink density, and curing system.
Thermal Operating Limits & Service Profile
Min Continuous-45°C
Max Continuous125°C
Max Intermittent / PeakNot specified
Note: Continuous service typically spans -45°C to +120°C for standard sulfur-cured compounds and up to +150°C for heat-stabilized peroxide-cured formulations per Parker ORD 5700 Section II (Figure 2-3). ASTM D2000 heat-aging test temperatures (70h at 125°C for Type CA, 150°C for Type DA) serve as material classification requirements rather than continuous service ratings.
Chemical & Environmental Media Compatibility (Engineering Selection Guide)
Parker ORD 5700 Selection RatingsRatings represent manufacturer engineering fluid selection guidance (Parker ORD 5700 / producer design manuals). They do not substitute for batch-specific ASTM D471 / ISO 1817 laboratory immersion testing under service temperature, pressure, and dynamic stress.
Atmospheric Ozone & UV WeatheringOutstanding resistance to atmospheric ozone; standard ASTM D1149 test at 100 pphm ozone produces zero surface cracking under 20% elongation
EXCELLENT
Hot Water & Pressurized SteamPeroxide-cured compounds withstand continuous saturated steam up to 150°C
EXCELLENT
Glycol Brake Fluids (DOT 3 / 4)Standard elastomer for automotive hydraulic brake cylinder cups and seals
EXCELLENT
Phosphate Ester Fluids (Skydrol)Specified throughout commercial aviation hydraulic flight-control systems
EXCELLENT
Petroleum Hydrocarbon OilsRapid massive volumetric swelling and total mechanical failure
NOT RECOMMENDED
Gasoline & Diesel FuelsSevere solvent dissolution; completely incompatible
NOT RECOMMENDED
Compounding & Physical Property Context
Compounding Dependency: Properties depend critically on ethylene/propylene ratio (50% to 75% ethylene; high ethylene increases green strength and extruded modulus) and diene content (typically 2% to 10% ENB). Peroxide curing yields superior compression set and steam resistance; sulfur curing yields faster extrusion line cures and higher elongation.
Gas & Fluid Permeability: Moderate gas permeability; significantly higher air permeability than butyl rubber (IIR).
Abrasion Endurance: Moderate abrasion resistance; suitable for door weatherstrips and window glass channels, inferior to polyurethane or SBR.
Tear Resistance: Moderate ASTM D624 Die C tear strength; adequate for static sealing and weatherstripping. (Die C angle geometry measures combined initiation/propagation; not equivalent to trouser tear Die T).
Compression Set (ASTM D395): Outstanding compression set resistance at elevated temperatures when peroxide cured.