C19400 High-Strength Modified Copper (HSM Copper)
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Key Engineering Properties
Representative source rows, qualified by their reported conditions. Inspect the tables below for all values, limits, and source notes.
Engineering Summary
UNS C19400 High-Strength Modified Copper (97.0% Cu min, 2.1-2.6% Fe, 0.015-0.15% P, 0.05-0.20% Zn) is an engineered electronic alloy combining high thermal and electrical conductivity (65% IACS) with superior resistance to thermal softening and stress relaxation. Standardized for semiconductor leadframes, automotive connectors, and circuit breaker components.
C19400 High-Strength Modified Copper (HSM Copper) Documented Applications
- ›Automotive: Electrical Connectors - Automotive
- ›Cable Wrap: Conductivity (Thermal)
- ›Cable Wrap: Corrosion Resistance
- ›Cable Wrap: Durability
- ›Cable Wrap: Forming Characteristics
- ›Cable Wrap: Mechanical Properties
- ›Circuit Breaker Components: Conductivity (Electrical)
- ›Circuit Breaker Components: Conductivity (Thermal)
- ›Circuit Breaker Components: Corrosion Resistance
- ›Circuit Breaker Components: Mechanical Properties
- ›Circuit Breaker Components: Softening Resistance
- ›Circuit Breaker Components: Solderability
Recognized Aliases
Source-backed commercial trade name and short designations cataloged in canonical data.
C19400 High-Strength Modified Copper (HSM Copper) Specifications & Designations
Standard Designations & Applicable Specifications — Semantically classified designations distinguishing primary standard identifiers, commercial trade names, and applicable specification references.
| System | Identifier | Standard System Name | Classification Notes & Provenance |
|---|---|---|---|
| UNSPRIMARY | C19400 | Unified Numbering System | Unified Numbering System standard designation for copper alloys (CDA / SAE / ASTM)Ref: CDA UNS Standard Designations Register (C19400) |
| CDA | Alloy 194 | Copper Development Association Alloy Number | CDA three-digit legacy designationRef: CDA UNS Standard Designations Register (C19400) |
| Recognized Name / Alias | Classification | Technical Usage & Context |
|---|---|---|
| High Strength Modified Copper | Standard Commercial Name | CDA Standard Commercial Name |
| HSM Copper | Commercial Alias | Colloquial or commercial industry synonym |
| Olin 194 | Commercial Alias | Colloquial or commercial industry synonym |
| C19400 | Commercial Alias | Colloquial or commercial industry synonym |
| Standards Body | Specification Code | Specification Title / Scope | Relationship Type |
|---|---|---|---|
| ASTM | ASTM B465 | COPPER-IRON ALLOY PLATE, SHEET, STRIP, AND ROLLED BAR | Specification Reference |
| ASTM | ASTM B956/B956M | WELDED COPPER AND COPPER-ALLOY CONDENSER AND HEAT EXCHANGER TUBES WITH INTEGRAL FINS | Specification Reference |
| ASTM | ASTM B694 | COPPER, COPPER ALLOY AND COPPER-CLAD STAINLESS STEEL SHEET AND STRIP FOR ELECTRICAL CABLE SHIELDING | Specification Reference |
| ASTM | ASTM B888/B88M | COPPER ALLOY STRIP FOR USE IN MANUFACTURE OF ELECTRICAL CONNECTORS OR SPRING CONTACTS | Specification Reference |
| ASME | ASME SB543 | WELDED COPPER AND COPPER ALLOY TUBE | Specification Reference |
| ASTM | ASTM B543/B543M | WELDED COPPER AND COPPER ALLOY HEAT EXCHANGER TUBE | Specification Reference |
| ASME | ASME SB956 | Tube, Welded, Condenser, Heat Exchanger, w/ Integral Fins | Specification Reference |
C19400 High-Strength Modified Copper (HSM Copper) Chemical Composition
Chemical Composition (Weight %) — Elemental limits and values from the cited source. Preserves exact semantic limits (minimums, maximums, and ranges).
| Element | Symbol | Atomic No. | Semantic Basis | Specified Value | Unit | Metallurgical Notes & Qualification | Data Status |
|---|---|---|---|---|---|---|---|
| Copper | Cu | 29 | MINIMUM | ≥ 97.00 | wt% | CDA chemical composition specification limits for C19400: min 97.0 wt%.Ref: Copper Development Association (CDA) | VERIFIED |
| Lead | Pb | 82 | MAXIMUM | ≤ 0.03 | wt% | CDA chemical composition specification limits for C19400: max 0.03 wt%.Ref: Copper Development Association (CDA) | VERIFIED |
| Zinc | Zn | 30 | RANGE | 0.05 – 0.20 | wt% | CDA chemical composition specification limits for C19400: 0.05 - 0.2 wt%.Ref: Copper Development Association (CDA) | VERIFIED |
| Iron | Fe | 26 | RANGE | 2.10 – 2.60 | wt% | CDA chemical composition specification limits for C19400: 2.1 - 2.6 wt%.Ref: Copper Development Association (CDA) | VERIFIED |
| Phosphorus | P | 15 | RANGE | 0.01 – 0.15 | wt% | CDA chemical composition specification limits for C19400: 0.015 - 0.15 wt%.Ref: Copper Development Association (CDA) | VERIFIED |
C19400 High-Strength Modified Copper (HSM Copper) Physical Properties
Source-specific physical properties. Test temperatures are shown only where reported.
| Property Parameter | Canonical SI Value | Semantic Basis | Test Temperature / Context Range | Source Raw Reference | Source Reference | Status |
|---|---|---|---|---|---|---|
| Density | 8.913 g/cm³ | TYPICAL | Test Temp: 20 °CCDA Physical Properties: Density 0.322 lb/cu in. at 68°F (8.913 g/cm³ at 20°C) | 0.322 lb/cu in. at 68°F | Copper Development Association Inc. | VERIFIED |
C19400 High-Strength Modified Copper (HSM Copper) Thermal & Thermodynamic Properties
Phase change temperatures, thermal conductivity, specific heat, mean coefficients of thermal expansion across standardized temperature ranges, and recommended thermal processing windows.
| Property Parameter | Canonical SI Value | Semantic Basis | Test Temperature / Context Range | Source Raw Reference | Source Reference | Status |
|---|---|---|---|---|---|---|
| Liquidus Temperature | 1087.8 °C | TYPICAL | CDA Physical Properties: Liquidus temperature 1990.0 °F (1087.8 °C) | 1990.0 °F | Copper Development Association Inc. | VERIFIED |
| Solidus Temperature | 1082.2 °C | TYPICAL | CDA Physical Properties: Solidus temperature 1980.0 °F (1082.2 °C) | 1980.0 °F | Copper Development Association Inc. | VERIFIED |
| Thermal Conductivity | 259.61 W/(m·K) | TYPICAL | Test Temp: 20 °CCDA Physical Properties: Thermal conductivity 150.0 Btu/(ft·hr·°F) (259.61 W/(m·K) at 20°C) | 150.0 Btu/ sq ft/ ft hr/ °F at 68°F | Copper Development Association Inc. | VERIFIED |
| Coefficient of Thermal Expansion (CTE) | 17.64 µm/(m·K) | TYPICAL | CDA Physical Properties: CTE 9.8 µin/(in·°F) (17.64 µm/(m·K)) over range 68-57210°F | 9.8 10^-6 per °F | Copper Development Association Inc. | VERIFIED |
| Specific Heat Capacity | 385.2 J/(kg·K) | TYPICAL | Test Temp: 20 °CCDA Physical Properties: Specific heat 0.092 Btu/(lb·°F) (385.2 J/(kg·K)) | 0.092 Btu/ lb /°F at 68°F | Copper Development Association Inc. | VERIFIED |
| Annealing Temperature Range | 371.1 – 648.9 °C | RANGE | CDA Thermal Treatments: Annealing temperature range 700 - 1200°F (371.1 - 648.9°C) | 700 – 1200 °F | Copper Development Association Inc. | VERIFIED |
| Hot Working Temperature Range | 760 – 871.1 °C | RANGE | CDA Thermal Treatments: Hot working range 1400 - 1600°F (760.0 - 871.1°C) | 1400 – 1600 °F | Copper Development Association Inc. | VERIFIED |
C19400 High-Strength Modified Copper (HSM Copper) Electrical Properties
Electrical conductivity and resistivity in their reported units and conditions.
| Property Parameter | Canonical SI Value | Semantic Basis | Test Temperature / Context Range | Source Raw Reference | Source Reference | Status |
|---|---|---|---|---|---|---|
| Electrical Conductivity | 65 % IACS | TYPICAL | Test Temp: 20 °CCDA Physical Properties: Volume conductivity 65.0 % IACS at 68°F (20°C) | 65.0 % IACS at 68°F | Copper Development Association Inc. | VERIFIED |
C19400 High-Strength Modified Copper (HSM Copper) Mechanical Properties
Contextual Mechanical Properties & Tempers: Engineering strength, ductility, and hardness values grouped by product form, temper, and section thickness. Mechanical properties are contextual and not isotropic averages.
| Product Form | Temper / Condition | Section Size | Tensile (UTS) | Yield Strength | Elongation | Shear Strength | Fatigue Strength | Hardness (Scales Preserved) | Status |
|---|---|---|---|---|---|---|---|---|---|
| Flat Products | 1/2 Hard (H02) · 20 °CSource values and qualifiersTensile Strength: 413.7 MPa (TYPICAL)Section Size: 0.04; Section Size: 0.04 inCopper Development Association (CDA) — Yield Strength (0.5% Ext): 365.4 MPa (TYPICAL)Section Size: 0.04; Section Size: 0.04 in; Yield strength at 0.5% extension under loadCopper Development Association (CDA) — Elongation: 9 % (TYPICAL)Section Size: 0.04; Section Size: 0.04 inCopper Development Association (CDA) — | 0.04 | 413.7 MPa | 365.4 MPa | 9 % | — | — | — | VERIFIED |
| Flat Products | 1/2 Hard (H02)Source values and qualifiersRockwell B Hardness: 68 HRB (TYPICAL)Section Size: 0.04; Section Size: 0.04 inCopper Development Association (CDA) — Rockwell 30T Hardness: 66 HR30T (TYPICAL)Section Size: 0.04; Section Size: 0.04 inCopper Development Association (CDA) — | 0.04 | — | — | — | — | — | 68 HRB66 HR30T | VERIFIED |
| Flat Products | Extra Hard (H06) · 20 °CSource values and qualifiersTensile Strength: 482.6 MPa (TYPICAL)Section Size: 0.04; Section Size: 0.04 inCopper Development Association (CDA) — Yield Strength (0.5% Ext): 468.8 MPa (TYPICAL)Section Size: 0.04; Section Size: 0.04 in; Yield strength at 0.5% extension under loadCopper Development Association (CDA) — Elongation: 3 % (TYPICAL)Section Size: 0.04; Section Size: 0.04 inCopper Development Association (CDA) — | 0.04 | 482.6 MPa | 468.8 MPa | 3 % | — | — | — | VERIFIED |
| Flat Products | Extra Hard (H06)Source values and qualifiersRockwell B Hardness: 74 HRB (TYPICAL)Section Size: 0.04; Section Size: 0.04 inCopper Development Association (CDA) — Rockwell 30T Hardness: 71 HR30T (TYPICAL)Section Size: 0.04; Section Size: 0.04 inCopper Development Association (CDA) — | 0.04 | — | — | — | — | — | 74 HRB71 HR30T | VERIFIED |
| Flat Products | Extra Spring (H10) · 20 °CSource values and qualifiersTensile Strength: 524 MPa (TYPICAL)Section Size: 0.04; Section Size: 0.04 inCopper Development Association (CDA) — Yield Strength (0.5% Ext): 503.3 MPa (TYPICAL)Section Size: 0.04; Section Size: 0.04 in; Yield strength at 0.5% extension under loadCopper Development Association (CDA) — Elongation: 2 % (TYPICAL)Section Size: 0.04; Section Size: 0.04 inCopper Development Association (CDA) — | 0.04 | 524 MPa | 503.3 MPa | 2 % | — | — | — | VERIFIED |
| Flat Products | Extra Spring (H10)Source values and qualifiersRockwell B Hardness: 77 HRB (TYPICAL)Section Size: 0.04; Section Size: 0.04 inCopper Development Association (CDA) — Rockwell 30T Hardness: 74 HR30T (TYPICAL)Section Size: 0.04; Section Size: 0.04 inCopper Development Association (CDA) — Fatigue Strength: 144.8 MPa (TYPICAL)Section Size: 0.04; Section Size: 0.04 in; 10^8 cycles endurance limitCopper Development Association (CDA) — | 0.04 | — | — | — | — | 144.8 MPa | 77 HRB74 HR30T | VERIFIED |
| Flat Products | Hard (H04) · 20 °CSource values and qualifiersTensile Strength: 461.9 MPa (TYPICAL)Section Size: 0.04; Section Size: 0.04 inCopper Development Association (CDA) — Yield Strength (0.5% Ext): 434.4 MPa (TYPICAL)Section Size: 0.04; Section Size: 0.04 in; Yield strength at 0.5% extension under loadCopper Development Association (CDA) — Elongation: 4 % (TYPICAL)Section Size: 0.04; Section Size: 0.04 inCopper Development Association (CDA) — | 0.04 | 461.9 MPa | 434.4 MPa | 4 % | — | — | — | VERIFIED |
| Flat Products | Hard (H04)Source values and qualifiersRockwell B Hardness: 73 HRB (TYPICAL)Section Size: 0.04; Section Size: 0.04 inCopper Development Association (CDA) — Rockwell 30T Hardness: 69 HR30T (TYPICAL)Section Size: 0.04; Section Size: 0.04 inCopper Development Association (CDA) — Fatigue Strength: 144.8 MPa (TYPICAL)Section Size: 0.04; Section Size: 0.04 in; 10^8 cycles endurance limitCopper Development Association (CDA) — | 0.04 | — | — | — | — | 144.8 MPa | 73 HRB69 HR30T | VERIFIED |
| Flat Products | Light Anneal (O50) · 20 °CSource values and qualifiersTensile Strength: 344.7 MPa (TYPICAL)Section Size: 0.025; Section Size: 0.025 inCopper Development Association (CDA) — Yield Strength (0.5% Ext): 206.8 MPa (TYPICAL)Section Size: 0.025; Section Size: 0.025 in; Yield strength at 0.5% extension under loadCopper Development Association (CDA) — Elongation: 29 % (TYPICAL)Section Size: 0.025; Section Size: 0.025 inCopper Development Association (CDA) — | 0.025 | 344.7 MPa | 206.8 MPa | 29 % | — | — | — | VERIFIED |
| Flat Products | Light Anneal (O50)Source values and qualifiersRockwell B Hardness: 45 HRB (TYPICAL)Section Size: 0.025; Section Size: 0.025 inCopper Development Association (CDA) — | 0.025 | — | — | — | — | — | 45 HRB | VERIFIED |
| Flat Products | Soft Anneal (O60) · 20 °CSource values and qualifiersTensile Strength: 310.3 MPa (TYPICAL)Section Size: 0.025; Section Size: 0.025 inCopper Development Association (CDA) — Yield Strength (0.5% Ext): 165.5 MPa (TYPICAL)Section Size: 0.025; Section Size: 0.025 in; Yield strength at 0.5% extension under loadCopper Development Association (CDA) — Elongation: 32 % (TYPICAL)Section Size: 0.025; Section Size: 0.025 inCopper Development Association (CDA) — | 0.025 | 310.3 MPa | 165.5 MPa | 32 % | — | — | — | VERIFIED |
| Flat Products | Soft Anneal (O60)Source values and qualifiersRockwell B Hardness: 38 HRB (TYPICAL)Section Size: 0.025; Section Size: 0.025 inCopper Development Association (CDA) — Fatigue Strength: 110.3 MPa (TYPICAL)Section Size: 0.025; Section Size: 0.025 in; 10^8 cycles endurance limitCopper Development Association (CDA) — | 0.025 | — | — | — | — | 110.3 MPa | 38 HRB | VERIFIED |
| Flat Products | Spring (H08) · 20 °CSource values and qualifiersTensile Strength: 503.3 MPa (TYPICAL)Section Size: 0.04; Section Size: 0.04 inCopper Development Association (CDA) — Yield Strength (0.5% Ext): 489.5 MPa (TYPICAL)Section Size: 0.04; Section Size: 0.04 in; Yield strength at 0.5% extension under loadCopper Development Association (CDA) — Elongation: 2 % (TYPICAL)Section Size: 0.04; Section Size: 0.04 inCopper Development Association (CDA) — | 0.04 | 503.3 MPa | 489.5 MPa | 2 % | — | — | — | VERIFIED |
| Flat Products | Spring (H08)Source values and qualifiersRockwell B Hardness: 75 HRB (TYPICAL)Section Size: 0.04; Section Size: 0.04 inCopper Development Association (CDA) — Rockwell 30T Hardness: 72 HR30T (TYPICAL)Section Size: 0.04; Section Size: 0.04 inCopper Development Association (CDA) — Fatigue Strength: 151.7 MPa (TYPICAL)Section Size: 0.04; Section Size: 0.04 in; 10^8 cycles endurance limitCopper Development Association (CDA) — | 0.04 | — | — | — | — | 151.7 MPa | 75 HRB72 HR30T | VERIFIED |
| Flat Products | Super Spring (H14) · 20 °CSource values and qualifiersTensile Strength: 551.6 MPa (TYPICAL)Section Size: 0.04; Section Size: 0.04 inCopper Development Association (CDA) — Yield Strength (0.5% Ext): 503.3 MPa (TYPICAL)Section Size: 0.04; Section Size: 0.04 in; Yield strength at 0.5% extension under loadCopper Development Association (CDA) — Elongation: 1 % (TYPICAL)Section Size: 0.04; Section Size: 0.04 inCopper Development Association (CDA) — | 0.04 | 551.6 MPa | 503.3 MPa | 1 % | — | — | — | VERIFIED |
| Flat Products | Super Spring (H14)Source values and qualifiersRockwell 30T Hardness: 73 HR30T (TYPICAL)Section Size: 0.04; Section Size: 0.04 inCopper Development Association (CDA) — | 0.04 | — | — | — | — | — | 73 HR30T | VERIFIED |
| Tube | 1/2 Hard (H02) · 20 °CSource values and qualifiersTensile Strength: 399.9 MPa (TYPICAL)Section Size: 0.035; Section Size: 0.035 inCopper Development Association (CDA) — Yield Strength (0.5% Ext): 379.2 MPa (TYPICAL)Section Size: 0.035; Section Size: 0.035 in; Yield strength at 0.5% extension under loadCopper Development Association (CDA) — Elongation: 9 % (TYPICAL)Section Size: 0.035; Section Size: 0.035 inCopper Development Association (CDA) — | 0.035 | 399.9 MPa | 379.2 MPa | 9 % | — | — | — | VERIFIED |
| Tube | 1/2 Hard (H02)Source values and qualifiersRockwell B Hardness: 61 HRB (TYPICAL)Section Size: 0.035; Section Size: 0.035 inCopper Development Association (CDA) — Rockwell 30T Hardness: 60 HR30T (TYPICAL)Section Size: 0.035; Section Size: 0.035 inCopper Development Association (CDA) — | 0.035 | — | — | — | — | — | 61 HRB60 HR30T | VERIFIED |
| Tube | As-Welded from Extra Spring Strip (WM10) · 20 °CSource values and qualifiersTensile Strength: 524 MPa (TYPICAL)Section Size: 0.035; Section Size: 0.035 inCopper Development Association (CDA) — Yield Strength (0.5% Ext): 503.3 MPa (TYPICAL)Section Size: 0.035; Section Size: 0.035 in; Yield strength at 0.5% extension under loadCopper Development Association (CDA) — Elongation: 1 % (TYPICAL)Section Size: 0.035; Section Size: 0.035 inCopper Development Association (CDA) — | 0.035 | 524 MPa | 503.3 MPa | 1 % | — | — | — | VERIFIED |
| Tube | As-Welded from Extra Spring Strip (WM10)Source values and qualifiersRockwell B Hardness: 76 HRB (TYPICAL)Section Size: 0.035; Section Size: 0.035 inCopper Development Association (CDA) — Rockwell 30T Hardness: 69 HR30T (TYPICAL)Section Size: 0.035; Section Size: 0.035 inCopper Development Association (CDA) — | 0.035 | — | — | — | — | — | 76 HRB69 HR30T | VERIFIED |
| Tube | As-Welded from Hard Strip (WM04) · 20 °CSource values and qualifiersTensile Strength: 448.2 MPa (TYPICAL)Section Size: 0.035; Section Size: 0.035 inCopper Development Association (CDA) — Yield Strength (0.5% Ext): 434.4 MPa (TYPICAL)Section Size: 0.035; Section Size: 0.035 in; Yield strength at 0.5% extension under loadCopper Development Association (CDA) — Elongation: 4 % (TYPICAL)Section Size: 0.035; Section Size: 0.035 inCopper Development Association (CDA) — | 0.035 | 448.2 MPa | 434.4 MPa | 4 % | — | — | — | VERIFIED |
| Tube | As-Welded from Hard Strip (WM04)Source values and qualifiersRockwell B Hardness: 73 HRB (TYPICAL)Section Size: 0.035; Section Size: 0.035 inCopper Development Association (CDA) — Rockwell 30T Hardness: 66 HR30T (TYPICAL)Section Size: 0.035; Section Size: 0.035 inCopper Development Association (CDA) — | 0.035 | — | — | — | — | — | 73 HRB66 HR30T | VERIFIED |
| Tube | Hard Drawn (H80) · 20 °CSource values and qualifiersTensile Strength: 468.8 MPa (TYPICAL)Section Size: 0.035; Cold Work: 35%; Section Size: 0.035 inCopper Development Association (CDA) — Yield Strength (0.5% Ext): 455.1 MPa (TYPICAL)Section Size: 0.035; Cold Work: 35%; Section Size: 0.035 in; Yield strength at 0.5% extension under loadCopper Development Association (CDA) — Elongation: 2 % (TYPICAL)Section Size: 0.035; Cold Work: 35%; Section Size: 0.035 inCopper Development Association (CDA) — | 0.035 | 468.8 MPa | 455.1 MPa | 2 % | — | — | — | VERIFIED |
| Tube | Hard Drawn (H80)Source values and qualifiersRockwell B Hardness: 73 HRB (TYPICAL)Section Size: 0.035; Cold Work: 35%; Section Size: 0.035 inCopper Development Association (CDA) — Rockwell 30T Hardness: 66 HR30T (TYPICAL)Section Size: 0.035; Cold Work: 35%; Section Size: 0.035 inCopper Development Association (CDA) — | 0.035 | — | — | — | — | — | 73 HRB66 HR30T | VERIFIED |
| Tube | Light Anneal (O50) · 20 °CSource values and qualifiersTensile Strength: 344.7 MPa (TYPICAL)Section Size: 0.035; Section Size: 0.035 inCopper Development Association (CDA) — Yield Strength (0.5% Ext): 206.8 MPa (TYPICAL)Section Size: 0.035; Section Size: 0.035 in; Yield strength at 0.5% extension under loadCopper Development Association (CDA) — Elongation: 16 % (TYPICAL)Section Size: 0.035; Section Size: 0.035 inCopper Development Association (CDA) — | 0.035 | 344.7 MPa | 206.8 MPa | 16 % | — | — | — | VERIFIED |
| Tube | Light Anneal (O50)Source values and qualifiersRockwell B Hardness: 45 HRB (TYPICAL)Section Size: 0.035; Section Size: 0.035 inCopper Development Association (CDA) — | 0.035 | — | — | — | — | — | 45 HRB | VERIFIED |
| Tube | Soft Anneal (O60) · 20 °CSource values and qualifiersTensile Strength: 310.3 MPa (TYPICAL)Section Size: 0.035; Section Size: 0.035 inCopper Development Association (CDA) — Yield Strength (0.5% Ext): 165.5 MPa (TYPICAL)Section Size: 0.035; Section Size: 0.035 in; Yield strength at 0.5% extension under loadCopper Development Association (CDA) — Elongation: 28 % (TYPICAL)Section Size: 0.035; Section Size: 0.035 inCopper Development Association (CDA) — | 0.035 | 310.3 MPa | 165.5 MPa | 28 % | — | — | — | VERIFIED |
| Tube | Soft Anneal (O60)Source values and qualifiersRockwell B Hardness: 38 HRB (TYPICAL)Section Size: 0.035; Section Size: 0.035 inCopper Development Association (CDA) — | 0.035 | — | — | — | — | — | 38 HRB | VERIFIED |
C19400 High-Strength Modified Copper (HSM Copper) Processing & Fabrication
Machining, joining, forming, and thermal processing ratings cataloged from the cited authoritative technical reference.
Machinability
Machinability rating: 20% relative to free-cutting brass (C36000 = 100%). Forgeability rating: 65.
Weldability & Joining
Soldering: Excellent; Brazing: Excellent; Oxyacetylene Welding: Good; Gas Shielded Arc Welding: Excellent; Coated Metal Arc Welding: Not Recommended; Spot Weld: Not Recommended; Seam Weld: Not Recommended; Butt Weld: Good
Heat Treatment & Working Ranges
Annealing temperature range: 371.1°C to 648.9°C (700°F - 1200°F). Hot working temperature range: 760.0°C to 871.1°C (1400°F - 1600°F).
Forming & Cold Working
Capacity for Being Cold Worked: Excellent. Capacity for Being Hot Formed: Excellent.
Practical Engineering & Fabrication Notes
By Mat Grades Editorial Desk · Updated 2026-11-14. Use alongside the specified product standard and supplier certificate.
Machining & shop-floor behavior
The cataloged machining note for C19400 High-Strength Modified Copper (HSM Copper) states: Machinability rating: 20% relative to free-cutting brass (C36000 = 100%). Forgeability rating: 65. A relevant hardness example is Rockwell B Hardness: 68 HRB (typical; 1/2 Hard (H02), H02, Flat Products, 0.04). Use that supplied condition for a trial of the difficult feature. Record tool changes, burr removal, unclamped dimensions and accepted parts per hour. Relative machinability ratings from different reference scales should not be compared as if they were one common test.
Weldability, brazing & joining
The available joining assessment states: Soldering: Excellent; Brazing: Excellent; Oxyacetylene Welding: Good; Gas Shielded Arc Welding: Excellent; Coated Metal Arc Welding: Not Recommended; Spot Weld: Not Recommended; Seam Weld: Not Recommended; Butt Weld: Good The first cataloged strength example is Tensile Strength: 413.7 MPa (typical; 1/2 Hard (H02), H02, Flat Products, 0.04; test temperature 20 °C). Assess the final part after joining or thermal processing. Include distortion, cleanup and inspection in the quotation. A material designation or favorable process rating is a starting point for qualification, not evidence that an untested joint meets the drawing.
Corrosion & service environment
Review the working fluid, cleaning agents and dissimilar-metal contacts as separate exposures. The word copper, brass or bronze is too broad to establish compatibility. A process rating does not qualify a pressure boundary, and a thermal-property measurement does not establish a continuous service-temperature limit. The recorded thermal example is Thermal Conductivity: 259.61 W/(m·K) (typical; ; test temperature 20 °C). State the exposure and inspection access in the design record so that a change of installation or cleaning method triggers a review. The selected composition entries are Cu minimum 97 wt%, Pb maximum 0.03 wt%, Zn 0.05–0.2 wt%. Chemistry documents identity; it does not establish fluid compatibility.
Selection trade-offs & applications
Use UNS C19400, COMMERCIAL High Strength Modified Copper, CDA Alloy 194 to identify the candidate, then specify the product form and delivered condition separately. The catalog lists Automotive: Electrical Connectors - Automotive as an application example. The related candidate C11000 ETP Copper is linked for comparison; its commonly compared relationship must be checked before substitution. Compare the complete route through machining, joining, finish and inspection. Keep the certificate, required test location and acceptance criteria with the first-article record. A later change of grade, condition or source should be assessed against that same requirement.
Technical references: Copper Development Association (CDA); Copper Development Association (CDA)
C19400 High-Strength Modified Copper (HSM Copper) Equivalent & Comparable Grades
Comparable Grades & Cross-References: Carefully classified cross-reference relationships for C19400 High-Strength Modified Copper (HSM Copper). Comparable does not mean equivalent.
| Related Material | Family | Relationship Classification | Metallurgical Notes & Differences | Status | Action |
|---|---|---|---|---|---|
| C11000 ETP Copper | Copper Alloys | Commonly Compared | C19400 (Cu-Fe-P) provides superior resistance to softening at elevated soldering temperatures and higher yield strength for electronic leadframes, with 65% IACS conductivity vs 101% for C11000.Materials serve different design priorities (e.g. higher strength vs superior corrosion resistance or cost). | VERIFIED | |
| C51000 Phosphor Bronze 5% A | Copper Alloys | Commonly Compared | C19400 provides higher electrical conductivity (65% vs 15% IACS) for high-current electronic terminals, whereas C51000 provides higher fatigue endurance for flexible spring contacts.Materials serve different design priorities (e.g. higher strength vs superior corrosion resistance or cost). | VERIFIED |
Sources
Sources & Provenance Trail: Authoritative reference publications, standards specifications, and data registers cited across this material record.
Copper Development Association authoritative technical reference profile for C19400 High-Strength Modified Copper (HSM Copper).
Unified Numbering System (UNS) designation registration register confirming active C19400 status.