C51000 Phosphor Bronze 5% A
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Key Engineering Properties
Representative source rows, qualified by their reported conditions. Inspect the tables below for all values, limits, and source notes.
Engineering Summary
UNS C51000 Phosphor Bronze (5% Sn, 0.03-0.35% P) is the industry standard alloy for high-reliability electrical spring contacts, diaphragms, switch components, and sleeve bushings. It features outstanding fatigue endurance, resistance to stress relaxation, high elastic modulus (110 GPa), and immunity to season cracking.
C51000 Phosphor Bronze 5% A Documented Applications
- ›Architecture: Bridge Bearing Plates
- ›Beater Bar: Friction & Wear Properties
- ›Beater Bar: Mechanical Properties
- ›Beater Bar: Thermal Properties
- ›Bellows: Drawing Characteristics
- ›Bellows: Non-Fouling
- ›Bourdon Tubes: Corrosion Resistance
- ›Bourdon Tubes: Mechanical Properties
- ›Bourdon Tubes: Thermal Properties
- ›Bridge Bearing Plates: Corrosion Resistance
- ›Bridge Bearing Plates: Forming Characteristics
- ›Bridge Bearing Plates: Mechanical Properties
Recognized Aliases
Source-backed commercial trade name and short designations cataloged in canonical data.
C51000 Phosphor Bronze 5% A Specifications & Designations
Standard Designations & Applicable Specifications — Semantically classified designations distinguishing primary standard identifiers, commercial trade names, and applicable specification references.
| System | Identifier | Standard System Name | Classification Notes & Provenance |
|---|---|---|---|
| UNSPRIMARY | C51000 | Unified Numbering System | Unified Numbering System standard designation for copper alloys (CDA / SAE / ASTM)Ref: CDA UNS Standard Designations Register (C51000) |
| CDA | Alloy 510 | Copper Development Association Alloy Number | CDA three-digit legacy designationRef: CDA UNS Standard Designations Register (C51000) |
| Recognized Name / Alias | Classification | Technical Usage & Context |
|---|---|---|
| Phosphor Bronze Grade A | Standard Commercial Name | CDA Standard Commercial Name |
| Phosphor Bronze 5% Grade A | Commercial Alias | Colloquial or commercial industry synonym |
| 5% Phosphor Bronze | Commercial Alias | Colloquial or commercial industry synonym |
| C51000 | Commercial Alias | Colloquial or commercial industry synonym |
| Standards Body | Specification Code | Specification Title / Scope | Relationship Type |
|---|---|---|---|
| ASTM | ASTM B139/B139M | PHOSPHOR BRONZE ROD, BAR AND SHAPES | Specification Reference |
| AMS | AMS 4625 | PHOSPHOR BRONZE BARS, RODS, AND TUBING, HARD TEMPER | Specification Reference |
| ASTM | ASTM B103/B103M | PHOSPHOR BRONZE PLATE, SHEET, STRIP AND ROLLED BAR | Specification Reference |
| MILITARY | MILITARY MIL-B-13501 | BEARINGS AND BUSHINGS, BRASS AND BRONZE MACHINED OR FORMED | Specification Reference |
| ASTM | ASTM F468 | NONFERROUS BOLTS, HEX CAP SCREWS, AND STUDS FOR GENERAL USE | Specification Reference |
| ASTM | ASTM F467 | NONFERROUS NUTS FOR GENERAL USE | Specification Reference |
| ASTM | ASTM B100 | ROLLED COPPER ALLOY BEARING AND EXPANSION PLATES AND SHEETS FOR BRIDGE AND OTHER STRUCTURAL USES | Specification Reference |
| AMS | AMS 4510 | PHOSPHOR BRONZE SHEET, STRIP AND PLATE, SPRING TEMPER | Specification Reference |
| SAE | SAE J463 | WROUGHT COPPER AND COPPER ALLOYS | Specification Reference |
| SAE | SAE J461 | WROUGHT AND CAST COPPER ALLOYS | Specification Reference |
| ASTM | ASTM B888/B88M | COPPER ALLOY STRIP FOR USE IN MANUFACTURE OF ELECTRICAL CONNECTORS OR SPRING CONTACTS | Specification Reference |
| MILITARY | MILITARY MIL-T-3595 | TUBING, PHOSPHOR BRONZE: ROUND, SEAMLESS | Specification Reference |
C51000 Phosphor Bronze 5% A Chemical Composition
Chemical Composition (Weight %) — Elemental limits and values from the cited source. Preserves exact semantic limits (minimums, maximums, and ranges).
| Element | Symbol | Atomic No. | Semantic Basis | Specified Value | Unit | Metallurgical Notes & Qualification | Data Status |
|---|---|---|---|---|---|---|---|
| Copper | Cu | 29 | BALANCE | Balance | wt% | Remainder element (Copper).Ref: Copper Development Association (CDA) | VERIFIED |
| Lead | Pb | 82 | MAXIMUM | ≤ 0.05 | wt% | CDA chemical composition specification limits for C51000: max 0.05 wt%.Ref: Copper Development Association (CDA) | VERIFIED |
| Tin | Sn | 50 | RANGE | 4.20 – 5.80 | wt% | CDA chemical composition specification limits for C51000: 4.2 - 5.8 wt%.Ref: Copper Development Association (CDA) | VERIFIED |
| Zinc | Zn | 30 | MAXIMUM | ≤ 0.30 | wt% | CDA chemical composition specification limits for C51000: max 0.3 wt%.Ref: Copper Development Association (CDA) | VERIFIED |
| Iron | Fe | 26 | MAXIMUM | ≤ 0.10 | wt% | CDA chemical composition specification limits for C51000: max 0.1 wt%.Ref: Copper Development Association (CDA) | VERIFIED |
| Phosphorus | P | 15 | RANGE | 0.03 – 0.35 | wt% | CDA chemical composition specification limits for C51000: 0.03 - 0.35 wt%.Ref: Copper Development Association (CDA) | VERIFIED |
C51000 Phosphor Bronze 5% A Physical Properties
Source-specific physical properties. Test temperatures are shown only where reported.
| Property Parameter | Canonical SI Value | Semantic Basis | Test Temperature / Context Range | Source Raw Reference | Source Reference | Status |
|---|---|---|---|---|---|---|
| Density | 8.858 g/cm³ | TYPICAL | Test Temp: 20 °CCDA Physical Properties: Density 0.32 lb/cu in. at 68°F (8.858 g/cm³ at 20°C) | 0.32 lb/cu in. at 68°F | Copper Development Association Inc. | VERIFIED |
C51000 Phosphor Bronze 5% A Thermal & Thermodynamic Properties
Phase change temperatures, thermal conductivity, specific heat, mean coefficients of thermal expansion across standardized temperature ranges, and recommended thermal processing windows.
| Property Parameter | Canonical SI Value | Semantic Basis | Test Temperature / Context Range | Source Raw Reference | Source Reference | Status |
|---|---|---|---|---|---|---|
| Liquidus Temperature | 1048.9 °C | TYPICAL | CDA Physical Properties: Liquidus temperature 1920.0 °F (1048.9 °C) | 1920.0 °F | Copper Development Association Inc. | VERIFIED |
| Solidus Temperature | 954.4 °C | TYPICAL | CDA Physical Properties: Solidus temperature 1750.0 °F (954.4 °C) | 1750.0 °F | Copper Development Association Inc. | VERIFIED |
| Thermal Conductivity | 69.23 W/(m·K) | TYPICAL | Test Temp: 20 °CCDA Physical Properties: Thermal conductivity 40.0 Btu/(ft·hr·°F) (69.23 W/(m·K) at 20°C) | 40.0 Btu/ sq ft/ ft hr/ °F at 68°F | Copper Development Association Inc. | VERIFIED |
| Coefficient of Thermal Expansion (CTE) | 17.82 µm/(m·K) | TYPICAL | CDA Physical Properties: CTE 9.9 µin/(in·°F) (17.82 µm/(m·K)) over range 68-57210°F | 9.9 10^-6 per °F | Copper Development Association Inc. | VERIFIED |
| Specific Heat Capacity | 376.8 J/(kg·K) | TYPICAL | Test Temp: 20 °CCDA Physical Properties: Specific heat 0.09 Btu/(lb·°F) (376.8 J/(kg·K)) | 0.09 Btu/ lb /°F at 68°F | Copper Development Association Inc. | VERIFIED |
| Annealing Temperature Range | 482.2 – 676.7 °C | RANGE | CDA Thermal Treatments: Annealing temperature range 900 - 1250°F (482.2 - 676.7°C) | 900 – 1250 °F | Copper Development Association Inc. | VERIFIED |
C51000 Phosphor Bronze 5% A Electrical Properties
Electrical conductivity and resistivity in their reported units and conditions.
| Property Parameter | Canonical SI Value | Semantic Basis | Test Temperature / Context Range | Source Raw Reference | Source Reference | Status |
|---|---|---|---|---|---|---|
| Electrical Conductivity | 15 % IACS | TYPICAL | Test Temp: 20 °CCDA Physical Properties: Volume conductivity 15.0 % IACS at 68°F (20°C) | 15.0 % IACS at 68°F | Copper Development Association Inc. | VERIFIED |
C51000 Phosphor Bronze 5% A Mechanical Properties
Contextual Mechanical Properties & Tempers: Engineering strength, ductility, and hardness values grouped by product form, temper, and section thickness. Mechanical properties are contextual and not isotropic averages.
| Product Form | Temper / Condition | Section Size | Tensile (UTS) | Yield Strength | Elongation | Shear Strength | Fatigue Strength | Hardness (Scales Preserved) | Status |
|---|---|---|---|---|---|---|---|---|---|
| Flat Products | 1/2 Hard (H02) · 20 °CSource values and qualifiersTensile Strength: 455.1 MPa (TYPICAL)Copper Development Association (CDA) — Yield Strength (0.5% Ext): 372.3 MPa (TYPICAL)Yield strength at 0.5% extension under loadCopper Development Association (CDA) — Elongation: 24 % (TYPICAL)Copper Development Association (CDA) — | — | 455.1 MPa | 372.3 MPa | 24 % | — | — | — | VERIFIED |
| Flat Products | 1/2 Hard (H02)Source values and qualifiersRockwell B Hardness: 78 HRB (TYPICAL)Copper Development Association (CDA) — Rockwell 30T Hardness: 69 HR30T (TYPICAL)Copper Development Association (CDA) — | — | — | — | — | — | — | 78 HRB69 HR30T | VERIFIED |
| Flat Products | 1/2 Hard and Stress Relieved (HR02) · 20 °CSource values and qualifiersTensile Strength: 455.1 MPa (TYPICAL)Copper Development Association (CDA) — Yield Strength (0.5% Ext): 372.3 MPa (TYPICAL)Yield strength at 0.5% extension under loadCopper Development Association (CDA) — Elongation: 28 % (TYPICAL)Copper Development Association (CDA) — | — | 455.1 MPa | 372.3 MPa | 28 % | — | — | — | VERIFIED |
| Flat Products | 1/4 Hard (H01) · 20 °CSource values and qualifiersTensile Strength: 337.8 MPa (TYPICAL)Copper Development Association (CDA) — Elongation: 24 % (TYPICAL)Copper Development Association (CDA) — | — | 337.8 MPa | — | 24 % | — | — | — | VERIFIED |
| Flat Products | Annealed (O61) · 20 °CSource values and qualifiersTensile Strength: 317.2 MPa (TYPICAL)Copper Development Association (CDA) — Elongation: 47 % (TYPICAL)Copper Development Association (CDA) — | — | 317.2 MPa | — | 47 % | — | — | — | VERIFIED |
| Flat Products | As Hot Rolled (M20) · 20 °CSource values and qualifiersTensile Strength: 344.7 MPa (TYPICAL)Copper Development Association (CDA) — | — | 344.7 MPa | — | — | — | — | — | VERIFIED |
| Flat Products | Extra Hard (H06) · 20 °CSource values and qualifiersTensile Strength: 661.9 MPa (TYPICAL)Section Size: 0.04; Section Size: 0.04 inCopper Development Association (CDA) — Yield Strength (0.5% Ext): 634.3 MPa (TYPICAL)Section Size: 0.04; Section Size: 0.04 in; Yield strength at 0.5% extension under loadCopper Development Association (CDA) — Elongation: 3 % (TYPICAL)Section Size: 0.04; Section Size: 0.04 inCopper Development Association (CDA) — | 0.04 | 661.9 MPa | 634.3 MPa | 3 % | — | — | — | VERIFIED |
| Flat Products | Extra Hard (H06)Source values and qualifiersRockwell B Hardness: 93 HRB (TYPICAL)Section Size: 0.04; Section Size: 0.04 inCopper Development Association (CDA) — Rockwell 30T Hardness: 78 HR30T (TYPICAL)Section Size: 0.04; Section Size: 0.04 inCopper Development Association (CDA) — | 0.04 | — | — | — | — | — | 93 HRB78 HR30T | VERIFIED |
| Flat Products | Extra Spring (H10) · 20 °CSource values and qualifiersTensile Strength: 737.7 MPa (TYPICAL)Section Size: 0.04; Section Size: 0.04 inCopper Development Association (CDA) — Yield Strength (0.5% Ext): 710.2 MPa (TYPICAL)Section Size: 0.04; Section Size: 0.04 in; Yield strength at 0.5% extension under loadCopper Development Association (CDA) — Elongation: 2 % (TYPICAL)Section Size: 0.04; Section Size: 0.04 inCopper Development Association (CDA) — | 0.04 | 737.7 MPa | 710.2 MPa | 2 % | — | — | — | VERIFIED |
| Flat Products | Extra Spring (H10)Source values and qualifiersRockwell B Hardness: 97 HRB (TYPICAL)Section Size: 0.04; Section Size: 0.04 inCopper Development Association (CDA) — Rockwell 30T Hardness: 80 HR30T (TYPICAL)Section Size: 0.04; Section Size: 0.04 inCopper Development Association (CDA) — | 0.04 | — | — | — | — | — | 97 HRB80 HR30T | VERIFIED |
| Flat Products | Hard (H04) · 20 °CSource values and qualifiersTensile Strength: 579.2 MPa (TYPICAL)Section Size: 0.04; Section Size: 0.04 inCopper Development Association (CDA) — Yield Strength (0.5% Ext): 551.6 MPa (TYPICAL)Section Size: 0.04; Section Size: 0.04 in; Yield strength at 0.5% extension under loadCopper Development Association (CDA) — Elongation: 7 % (TYPICAL)Section Size: 0.04; Section Size: 0.04 inCopper Development Association (CDA) — | 0.04 | 579.2 MPa | 551.6 MPa | 7 % | — | — | — | VERIFIED |
| Flat Products | Hard (H04)Source values and qualifiersRockwell B Hardness: 87 HRB (TYPICAL)Section Size: 0.04; Section Size: 0.04 inCopper Development Association (CDA) — Rockwell 30T Hardness: 75 HR30T (TYPICAL)Section Size: 0.04; Section Size: 0.04 inCopper Development Association (CDA) — Fatigue Strength: 172.4 MPa (TYPICAL)Section Size: 0.04; Section Size: 0.04 in; 10^8 cycles endurance limitCopper Development Association (CDA) — | 0.04 | — | — | — | — | 172.4 MPa | 87 HRB75 HR30T | VERIFIED |
| Flat Products | Hard and Stress Relieved (HR04) · 20 °CSource values and qualifiersTensile Strength: 579.2 MPa (TYPICAL)Copper Development Association (CDA) — Yield Strength (0.5% Ext): 510.2 MPa (TYPICAL)Yield strength at 0.5% extension under loadCopper Development Association (CDA) — Elongation: 14 % (TYPICAL)Copper Development Association (CDA) — | — | 579.2 MPa | 510.2 MPa | 14 % | — | — | — | VERIFIED |
| Flat Products | Nominal Grain Size 0.015 mm (OS015) · 20 °CSource values and qualifiersTensile Strength: 365.4 MPa (TYPICAL)Section Size: 0.04; Section Size: 0.04 inCopper Development Association (CDA) — Yield Strength (0.5% Ext): 151.7 MPa (TYPICAL)Section Size: 0.04; Section Size: 0.04 in; Yield strength at 0.5% extension under loadCopper Development Association (CDA) — Elongation: 50 % (TYPICAL)Section Size: 0.04; Section Size: 0.04 inCopper Development Association (CDA) — | 0.04 | 365.4 MPa | 151.7 MPa | 50 % | — | — | — | VERIFIED |
| Flat Products | Nominal Grain Size 0.015 mm (OS015)Source values and qualifiersRockwell B Hardness: 34 HRB (TYPICAL)Section Size: 0.04; Section Size: 0.04 inCopper Development Association (CDA) — Rockwell F Hardness: 79 HRF (TYPICAL)Section Size: 0.04; Section Size: 0.04 inCopper Development Association (CDA) — | 0.04 | — | — | — | — | — | 34 HRB79 HRF | VERIFIED |
| Flat Products | Nominal Grain Size 0.025 mm (OS025) · 20 °CSource values and qualifiersTensile Strength: 344.7 MPa (TYPICAL)Section Size: 0.04; Section Size: 0.04 inCopper Development Association (CDA) — Yield Strength (0.5% Ext): 144.8 MPa (TYPICAL)Section Size: 0.04; Section Size: 0.04 in; Yield strength at 0.5% extension under loadCopper Development Association (CDA) — Elongation: 52 % (TYPICAL)Section Size: 0.04; Section Size: 0.04 inCopper Development Association (CDA) — | 0.04 | 344.7 MPa | 144.8 MPa | 52 % | — | — | — | VERIFIED |
| Flat Products | Nominal Grain Size 0.025 mm (OS025)Source values and qualifiersRockwell B Hardness: 30 HRB (TYPICAL)Section Size: 0.04; Section Size: 0.04 inCopper Development Association (CDA) — Rockwell F Hardness: 77 HRF (TYPICAL)Section Size: 0.04; Section Size: 0.04 inCopper Development Association (CDA) — | 0.04 | — | — | — | — | — | 30 HRB77 HRF | VERIFIED |
| Flat Products | Nominal Grain Size 0.035 mm (OS035) · 20 °CSource values and qualifiersTensile Strength: 337.8 MPa (TYPICAL)Section Size: 0.04; Section Size: 0.04 inCopper Development Association (CDA) — Yield Strength (0.5% Ext): 137.9 MPa (TYPICAL)Section Size: 0.04; Section Size: 0.04 in; Yield strength at 0.5% extension under loadCopper Development Association (CDA) — Elongation: 58 % (TYPICAL)Section Size: 0.04; Section Size: 0.04 inCopper Development Association (CDA) — | 0.04 | 337.8 MPa | 137.9 MPa | 58 % | — | — | — | VERIFIED |
| Flat Products | Nominal Grain Size 0.035 mm (OS035)Source values and qualifiersRockwell B Hardness: 28 HRB (TYPICAL)Section Size: 0.04; Section Size: 0.04 inCopper Development Association (CDA) — Rockwell F Hardness: 75 HRF (TYPICAL)Section Size: 0.04; Section Size: 0.04 inCopper Development Association (CDA) — | 0.04 | — | — | — | — | — | 28 HRB75 HRF | VERIFIED |
| Flat Products | Nominal Grain Size 0.050 mm (OS050) · 20 °CSource values and qualifiersTensile Strength: 324.1 MPa (TYPICAL)Section Size: 0.04; Section Size: 0.04 inCopper Development Association (CDA) — Yield Strength (0.5% Ext): 131 MPa (TYPICAL)Section Size: 0.04; Section Size: 0.04 in; Yield strength at 0.5% extension under loadCopper Development Association (CDA) — Elongation: 64 % (TYPICAL)Section Size: 0.04; Section Size: 0.04 inCopper Development Association (CDA) — | 0.04 | 324.1 MPa | 131 MPa | 64 % | — | — | — | VERIFIED |
| Flat Products | Nominal Grain Size 0.050 mm (OS050)Source values and qualifiersRockwell B Hardness: 26 HRB (TYPICAL)Section Size: 0.04; Section Size: 0.04 inCopper Development Association (CDA) — Rockwell F Hardness: 73 HRF (TYPICAL)Section Size: 0.04; Section Size: 0.04 inCopper Development Association (CDA) — | 0.04 | — | — | — | — | — | 26 HRB73 HRF | VERIFIED |
| Flat Products | Soft Anneal (O60) · 20 °CSource values and qualifiersTensile Strength: 344.7 MPa (TYPICAL)Copper Development Association (CDA) — | — | 344.7 MPa | — | — | — | — | — | VERIFIED |
| Flat Products | Soft Anneal (O60)Source values and qualifiersRockwell B Hardness: 40 HRB (TYPICAL)Copper Development Association (CDA) — | — | — | — | — | — | — | 40 HRB | VERIFIED |
| Flat Products | Spring (H08) · 20 °CSource values and qualifiersTensile Strength: 710.2 MPa (TYPICAL)Section Size: 0.04; Section Size: 0.04 inCopper Development Association (CDA) — Yield Strength (0.5% Ext): 682.6 MPa (TYPICAL)Section Size: 0.04; Section Size: 0.04 in; Yield strength at 0.5% extension under loadCopper Development Association (CDA) — Elongation: 3 % (TYPICAL)Section Size: 0.04; Section Size: 0.04 inCopper Development Association (CDA) — | 0.04 | 710.2 MPa | 682.6 MPa | 3 % | — | — | — | VERIFIED |
| Flat Products | Spring (H08)Source values and qualifiersRockwell B Hardness: 95 HRB (TYPICAL)Section Size: 0.04; Section Size: 0.04 inCopper Development Association (CDA) — Rockwell 30T Hardness: 79 HR30T (TYPICAL)Section Size: 0.04; Section Size: 0.04 inCopper Development Association (CDA) — Fatigue Strength: 151.7 MPa (TYPICAL)Section Size: 0.04; Section Size: 0.04 in; 10^8 cycles endurance limitCopper Development Association (CDA) — | 0.04 | — | — | — | — | 151.7 MPa | 95 HRB79 HR30T | VERIFIED |
| Flat Products | Spring and Stress Relieved (HR08) · 20 °CSource values and qualifiersTensile Strength: 710.2 MPa (TYPICAL)Copper Development Association (CDA) — Elongation: 9 % (TYPICAL)Copper Development Association (CDA) — | — | 710.2 MPa | — | 9 % | — | — | — | VERIFIED |
| Rod | 1/2 Hard (H02) · 20 °CSource values and qualifiersTensile Strength: 482.6 MPa (TYPICAL)Section Size: 1; Cold Work: 20%; Section Size: 1 inCopper Development Association (CDA) — Elongation: 25 % (TYPICAL)Section Size: 1; Cold Work: 20%; Section Size: 1 inCopper Development Association (CDA) — | 1 | 482.6 MPa | — | 25 % | — | — | — | VERIFIED |
| Rod | 1/2 Hard (H02)Source values and qualifiersRockwell B Hardness: 78 HRB (TYPICAL)Section Size: 1; Cold Work: 20%; Section Size: 1 inCopper Development Association (CDA) — | 1 | — | — | — | — | — | 78 HRB | VERIFIED |
| Rod | 1/2 Hard (H02) · 20 °CSource values and qualifiersTensile Strength: 517.1 MPa (TYPICAL)Section Size: 0.5; Cold Work: 20%; Section Size: 0.5 inCopper Development Association (CDA) — Yield Strength (0.5% Ext): 448.2 MPa (TYPICAL)Section Size: 0.5; Cold Work: 20%; Section Size: 0.5 in; Yield strength at 0.5% extension under loadCopper Development Association (CDA) — Elongation: 25 % (TYPICAL)Section Size: 0.5; Cold Work: 20%; Section Size: 0.5 inCopper Development Association (CDA) — | 0.5 | 517.1 MPa | 448.2 MPa | 25 % | — | — | — | VERIFIED |
| Rod | 1/2 Hard (H02)Source values and qualifiersRockwell B Hardness: 80 HRB (TYPICAL)Section Size: 0.5; Cold Work: 20%; Section Size: 0.5 inCopper Development Association (CDA) — | 0.5 | — | — | — | — | — | 80 HRB | VERIFIED |
| Wire | 1/2 Hard (H02) · 20 °CSource values and qualifiersTensile Strength: 586.1 MPa (TYPICAL)Section Size: 0.08; Section Size: 0.08 inCopper Development Association (CDA) — Elongation: 8 % (TYPICAL)Section Size: 0.08; Section Size: 0.08 inCopper Development Association (CDA) — | 0.08 | 586.1 MPa | — | 8 % | — | — | — | VERIFIED |
| Wire | 1/4 Hard (H01) · 20 °CSource values and qualifiersTensile Strength: 468.8 MPa (TYPICAL)Section Size: 0.08; Section Size: 0.08 inCopper Development Association (CDA) — Yield Strength (0.5% Ext): 413.7 MPa (TYPICAL)Section Size: 0.08; Section Size: 0.08 in; Yield strength at 0.5% extension under loadCopper Development Association (CDA) — Elongation: 24 % (TYPICAL)Section Size: 0.08; Section Size: 0.08 inCopper Development Association (CDA) — | 0.08 | 468.8 MPa | 413.7 MPa | 24 % | — | — | — | VERIFIED |
| Wire | Extra Hard (H06) · 20 °CSource values and qualifiersTensile Strength: 896.3 MPa (TYPICAL)Section Size: 0.08; Cold Work: 75%; Section Size: 0.08 inCopper Development Association (CDA) — Elongation: 3 % (TYPICAL)Section Size: 0.08; Cold Work: 75%; Section Size: 0.08 inCopper Development Association (CDA) — | 0.08 | 896.3 MPa | — | 3 % | — | — | — | VERIFIED |
| Wire | Extra Hard (H06)Source values and qualifiersFatigue Strength: 206.8 MPa (TYPICAL)Section Size: 0.08; Cold Work: 75%; Section Size: 0.08 in; 10^8 cycles endurance limitCopper Development Association (CDA) — | 0.08 | — | — | — | — | 206.8 MPa | — | VERIFIED |
| Wire | Hard (H04) · 20 °CSource values and qualifiersTensile Strength: 758.4 MPa (TYPICAL)Section Size: 0.08; Section Size: 0.08 inCopper Development Association (CDA) — Elongation: 3 % (TYPICAL)Section Size: 0.08; Section Size: 0.08 inCopper Development Association (CDA) — | 0.08 | 758.4 MPa | — | 3 % | — | — | — | VERIFIED |
| Wire | Hard (H04)Source values and qualifiersFatigue Strength: 186.2 MPa (TYPICAL)Section Size: 0.08; Section Size: 0.08 in; 10^8 cycles endurance limitCopper Development Association (CDA) — | 0.08 | — | — | — | — | 186.2 MPa | — | VERIFIED |
| Wire | Nominal Grain Size 0.035 mm (OS035) · 20 °CSource values and qualifiersTensile Strength: 344.7 MPa (TYPICAL)Section Size: 0.08; Section Size: 0.08 inCopper Development Association (CDA) — Yield Strength (0.5% Ext): 137.9 MPa (TYPICAL)Section Size: 0.08; Section Size: 0.08 in; Yield strength at 0.5% extension under loadCopper Development Association (CDA) — Elongation: 58 % (TYPICAL)Section Size: 0.08; Section Size: 0.08 inCopper Development Association (CDA) — | 0.08 | 344.7 MPa | 137.9 MPa | 58 % | — | — | — | VERIFIED |
| Wire | Spring (H08) · 20 °CSource values and qualifiersTensile Strength: 965.3 MPa (TYPICAL)Section Size: 0.08; Cold Work: 84%; Section Size: 0.08 inCopper Development Association (CDA) — Elongation: 2 % (TYPICAL)Section Size: 0.08; Cold Work: 84%; Section Size: 0.08 inCopper Development Association (CDA) — | 0.08 | 965.3 MPa | — | 2 % | — | — | — | VERIFIED |
C51000 Phosphor Bronze 5% A Processing & Fabrication
Machining, joining, forming, and thermal processing ratings cataloged from the cited authoritative technical reference.
Machinability
Machinability rating: 20% relative to free-cutting brass (C36000 = 100%).
Weldability & Joining
Soldering: Excellent; Brazing: Excellent; Oxyacetylene Welding: Fair; Gas Shielded Arc Welding: Good; Coated Metal Arc Welding: Fair; Spot Weld: Good; Seam Weld: Fair; Butt Weld: Excellent
Heat Treatment & Working Ranges
Annealing temperature range: 482.2°C to 676.7°C (900°F - 1250°F).
Forming & Cold Working
Capacity for Being Cold Worked: Excellent. Capacity for Being Hot Formed: Poor.
Practical Engineering & Fabrication Notes
By Mat Grades Editorial Desk · Updated 2026-11-14. Use alongside the specified product standard and supplier certificate.
Machining & shop-floor behavior
The cataloged machining note for C51000 Phosphor Bronze 5% A states: Machinability rating: 20% relative to free-cutting brass (C36000 = 100%). A relevant hardness example is Rockwell B Hardness: 78 HRB (typical; 1/2 Hard (H02), H02, Flat Products). Use that supplied condition for a trial of the difficult feature. Record tool changes, burr removal, unclamped dimensions and accepted parts per hour. Relative machinability ratings from different reference scales should not be compared as if they were one common test.
Weldability, brazing & joining
The available joining assessment states: Soldering: Excellent; Brazing: Excellent; Oxyacetylene Welding: Fair; Gas Shielded Arc Welding: Good; Coated Metal Arc Welding: Fair; Spot Weld: Good; Seam Weld: Fair; Butt Weld: Excellent The first cataloged strength example is Tensile Strength: 455.1 MPa (typical; 1/2 Hard (H02), H02, Flat Products; test temperature 20 °C). Assess the final part after joining or thermal processing. Include distortion, cleanup and inspection in the quotation. A material designation or favorable process rating is a starting point for qualification, not evidence that an untested joint meets the drawing.
Corrosion & service environment
Review the working fluid, cleaning agents and dissimilar-metal contacts as separate exposures. The word copper, brass or bronze is too broad to establish compatibility. A process rating does not qualify a pressure boundary, and a thermal-property measurement does not establish a continuous service-temperature limit. The recorded thermal example is Thermal Conductivity: 69.23 W/(m·K) (typical; ; test temperature 20 °C). State the exposure and inspection access in the design record so that a change of installation or cleaning method triggers a review. The selected composition entries are Pb maximum 0.05 wt%, Sn 4.2–5.8 wt%. Chemistry documents identity; it does not establish fluid compatibility.
Selection trade-offs & applications
Use UNS C51000, COMMERCIAL Phosphor Bronze Grade A, CDA Alloy 510 to identify the candidate, then specify the product form and delivered condition separately. The catalog lists Architecture: Bridge Bearing Plates as an application example. The related candidate C52100 Phosphor Bronze 8% C is linked for comparison; its commonly compared relationship must be checked before substitution. Compare the complete route through machining, joining, finish and inspection. Keep the certificate, required test location and acceptance criteria with the first-article record. A later change of grade, condition or source should be assessed against that same requirement.
Technical references: Copper Development Association (CDA); Copper Development Association (CDA)
C51000 Phosphor Bronze 5% A Equivalent & Comparable Grades
Comparable Grades & Cross-References: Carefully classified cross-reference relationships for C51000 Phosphor Bronze 5% A. Comparable does not mean equivalent.
| Related Material | Family | Relationship Classification | Metallurgical Notes & Differences | Status | Action |
|---|---|---|---|---|---|
| C52100 Phosphor Bronze 8% C | Copper Alloys | Commonly Compared | C51000 (5% Sn, Grade A) is the standard phosphor bronze for electrical contacts and spring relays (15% IACS). C52100 (8% Sn, Grade C) provides higher tensile and yield strength with superior wear resistance at slightly lower conductivity (13% IACS).Materials serve different design priorities (e.g. higher strength vs superior corrosion resistance or cost). | VERIFIED | |
| C54400 Free-Machining Phosphor Bronze (B-2) | Copper Alloys | Commonly Compared | C51000 provides maximum fatigue endurance for stamped spring contacts (20% machinability); C54400 adds 3.5-4.5% Pb for 80% machinability in turned bushings.Materials serve different design priorities (e.g. higher strength vs superior corrosion resistance or cost). | VERIFIED | |
| C65500 High-Silicon Bronze A | Copper Alloys | Commonly Compared | C51000 is chosen for cyclic electrical spring endurance; C65500 is chosen for high-strength weldable marine fasteners and pressure vessels.Materials serve different design priorities (e.g. higher strength vs superior corrosion resistance or cost). | VERIFIED |
Phosphor Bronze Alloy Family
Copper alloys sharing common alloying formulations and metallurgical classifications under the Phosphor Bronze branch.
Sources
Sources & Provenance Trail: Authoritative reference publications, standards specifications, and data registers cited across this material record.
Copper Development Association authoritative technical reference profile for C51000 Phosphor Bronze 5% A.
Unified Numbering System (UNS) designation registration register confirming active C51000 status.