Brass vs Bronze: Composition, Bearing Wear and Marine Selection
Use the specific alloy and lubrication duty rather than choosing by color or family name.
Mat Grades internal verification confirms source-backed fidelity and data integrity. It does not constitute external certification or guaranteed lot conformity. Read engineering disclaimer →
Representative source rows, qualified by their reported conditions. Inspect the tables below for all values, limits, and source notes.
UNS C95400 Aluminum Bronze 9C (85Cu-11Al-4Fe) is an ultra-tough, shock-resistant cast alloy heat-treatable to high hardness and yield strength. It demonstrates superior resistance to heavy compressive loads, abrasive wear, cavitation erosion, and saltwater corrosion, commonly specified for worm gears, pump impellers, landing gear bearings, and valve guides.
Source-backed commercial trade name and short designations cataloged in canonical data.
Standard Designations & Applicable Specifications — Semantically classified designations distinguishing primary standard identifiers, commercial trade names, and applicable specification references.
| System | Identifier | Standard System Name | Classification Notes & Provenance |
|---|---|---|---|
| UNSPRIMARY | C95400 | Unified Numbering System | Unified Numbering System standard designation for copper alloys (CDA / SAE / ASTM)Ref: CDA UNS Standard Designations Register (C95400) |
| CDA | Alloy 954 | Copper Development Association Alloy Number | CDA three-digit legacy designationRef: CDA UNS Standard Designations Register (C95400) |
| Recognized Name / Alias | Classification | Technical Usage & Context |
|---|---|---|
| Aluminum Bronze 9C | Standard Commercial Name | CDA Standard Commercial Name |
| AMPCO 18 equivalent | Commercial Alias | Colloquial or commercial industry synonym |
| C95400 | Commercial Alias | Colloquial or commercial industry synonym |
| Standards Body | Specification Code | Specification Title / Scope | Relationship Type |
|---|---|---|---|
| SAE | SAE J461 | WROUGHT AND CAST COPPER ALLOYS | Specification Reference |
| ASTM | ASTM B271/B271M | COPPER BASE ALLOY CENTRIFUGAL CASTINGS | Specification Reference |
| SAE | SAE J462 | CAST COPPER ALLOYS | Specification Reference |
| ASME | ASME SB271 | COPPER BASE ALLOY CENTRIFUGAL CASTINGS | Specification Reference |
| ASTM | ASTM B505/B505M | COPPER BASE ALLOY CONTINUOUS CASTINGS | Specification Reference |
| ASTM | ASTM B806 | PERMANENT MOLD CASTINGS | Specification Reference |
| ASTM | ASTM B148 | ALUMINUM BRONZE SAND CASTINGS | Specification Reference |
| ASTM | ASTM B763/B763M | COPPER ALLOY SAND CASTINGS FOR VALVE APPLICATIONS | Specification Reference |
| ASME | ASME SB148 | ALUMINUM BRONZE SAND CASTINGS | Specification Reference |
| ASTM | ASTM B66 | BRONZE CASTINGS IN THE ROUGH FOR LOCOMOTIVE WEARING PARTS | Specification Reference |
| ASTM | ASTM B30 | COPPER BASE ALLOYS IN INGOT FORM | Specification Reference |
| MILITARY | MILITARY MIL-C-11866 | CASTINGS, PRECISION, NONFERROUS | Specification Reference |
Chemical Composition (Weight %) — Elemental limits and values from the cited source. Preserves exact semantic limits (minimums, maximums, and ranges).
| Element | Symbol | Atomic No. | Semantic Basis | Specified Value | Unit | Metallurgical Notes & Qualification | Data Status |
|---|---|---|---|---|---|---|---|
| Copper | Cu | 29 | MINIMUM | ≥ 83.00 | wt% | CDA chemical composition specification limits for C95400: min 83.0 wt%.Ref: Copper Development Association (CDA) | VERIFIED |
| Iron | Fe | 26 | RANGE | 3.00 – 5.00 | wt% | CDA chemical composition specification limits for C95400: 3.0 - 5.0 wt%.Ref: Copper Development Association (CDA) | VERIFIED |
| Nickel | Ni | 28 | MAXIMUM | ≤ 1.50 | wt% | CDA chemical composition specification limits for C95400: max 1.5 wt%.Ref: Copper Development Association (CDA) | VERIFIED |
| Aluminum | Al | 13 | RANGE | 10.00 – 11.50 | wt% | CDA chemical composition specification limits for C95400: 10.0 - 11.5 wt%.Ref: Copper Development Association (CDA) | VERIFIED |
| Manganese | Mn | 25 | MAXIMUM | ≤ 0.50 | wt% | CDA chemical composition specification limits for C95400: max 0.5 wt%.Ref: Copper Development Association (CDA) | VERIFIED |
Source-specific physical properties. Test temperatures are shown only where reported.
| Property Parameter | Canonical SI Value | Semantic Basis | Test Temperature / Context Range | Source Raw Reference | Source Reference | Status |
|---|---|---|---|---|---|---|
| Density | 7.446 g/cm³ | TYPICAL | Test Temp: 20 °CCDA Physical Properties: Density 0.269 lb/cu in. at 68°F (7.446 g/cm³ at 20°C) | 0.269 lb/cu in. at 68°F | Copper Development Association Inc. | VERIFIED |
Phase change temperatures, thermal conductivity, specific heat, mean coefficients of thermal expansion across standardized temperature ranges, and recommended thermal processing windows.
| Property Parameter | Canonical SI Value | Semantic Basis | Test Temperature / Context Range | Source Raw Reference | Source Reference | Status |
|---|---|---|---|---|---|---|
| Liquidus Temperature | 1037.8 °C | TYPICAL | CDA Physical Properties: Liquidus temperature 1900.0 °F (1037.8 °C) | 1900.0 °F | Copper Development Association Inc. | VERIFIED |
| Solidus Temperature | 1026.7 °C | TYPICAL | CDA Physical Properties: Solidus temperature 1880.0 °F (1026.7 °C) | 1880.0 °F | Copper Development Association Inc. | VERIFIED |
| Thermal Conductivity | 58.67 W/(m·K) | TYPICAL | Test Temp: 20 °CCDA Physical Properties: Thermal conductivity 33.9 Btu/(ft·hr·°F) (58.67 W/(m·K) at 20°C) | 33.9 Btu/ sq ft/ ft hr/ °F at 68°F | Copper Development Association Inc. | VERIFIED |
| Coefficient of Thermal Expansion (CTE) | 16.2 µm/(m·K) | TYPICAL | CDA Physical Properties: CTE 9.0 µin/(in·°F) (16.2 µm/(m·K)) over range 68-57210°F | 9.0 10^-6 per °F | Copper Development Association Inc. | VERIFIED |
| Specific Heat Capacity | 418.7 J/(kg·K) | TYPICAL | Test Temp: 20 °CCDA Physical Properties: Specific heat 0.1 Btu/(lb·°F) (418.7 J/(kg·K)) | 0.1 Btu/ lb /°F at 68°F | Copper Development Association Inc. | VERIFIED |
| Annealing Temperature Range | 621.1 – 662.8 °C | RANGE | CDA Thermal Treatments: Annealing temperature range 1150 - 1225°F (621.1 - 662.8°C) | 1150 – 1225 °F | Copper Development Association Inc. | VERIFIED |
Electrical conductivity and resistivity in their reported units and conditions.
| Property Parameter | Canonical SI Value | Semantic Basis | Test Temperature / Context Range | Source Raw Reference | Source Reference | Status |
|---|---|---|---|---|---|---|
| Electrical Conductivity | 13 % IACS | TYPICAL | Test Temp: 20 °CCDA Physical Properties: Volume conductivity 13.0 % IACS at 68°F (20°C) | 13.0 % IACS at 68°F | Copper Development Association Inc. | VERIFIED |
Contextual Mechanical Properties & Tempers: Engineering strength, ductility, and hardness values grouped by product form, temper, and section thickness. Mechanical properties are contextual and not isotropic averages.
| Product Form | Temper / Condition | Section Size | Tensile (UTS) | Yield Strength | Elongation | Shear Strength | Fatigue Strength | Hardness (Scales Preserved) | Status |
|---|---|---|---|---|---|---|---|---|---|
| As Centrifugal Cast | As Centrifugal Cast (M02) · 20 °CSource values and qualifiersTensile Strength: 517.1 MPa (TYPICAL)Copper Development Association (CDA) — Yield Strength (0.5% Ext): 206.8 MPa (TYPICAL)Yield strength at 0.5% extension under loadCopper Development Association (CDA) — Elongation: 12 % (TYPICAL)Copper Development Association (CDA) — | — | 517.1 MPa | 206.8 MPa | 12 % | — | — | — | VERIFIED |
| As Centrifugal Cast | As Centrifugal Cast (M02)Source values and qualifiersBrinell Hardness: 150 HB (TYPICAL)Copper Development Association (CDA) — | — | — | — | — | — | — | 150 HB | VERIFIED |
| As Centrifugal Cast | Quenched Hardened and Temper Annealed (TQ50) · 20 °CSource values and qualifiersTensile Strength: 620.5 MPa (TYPICAL)Copper Development Association (CDA) — Elongation: 6 % (TYPICAL)Copper Development Association (CDA) — | — | 620.5 MPa | — | 6 % | — | — | — | VERIFIED |
| As Centrifugal Cast | Quenched Hardened and Temper Annealed (TQ50)Source values and qualifiersBrinell Hardness: 190 HB (TYPICAL)Copper Development Association (CDA) — | — | — | — | — | — | — | 190 HB | VERIFIED |
| As Continuous Cast | As Continuous Cast (M07) · 20 °CSource values and qualifiersTensile Strength: 586.1 MPa (TYPICAL)Copper Development Association (CDA) — Yield Strength (0.5% Ext): 220.6 MPa (TYPICAL)Yield strength at 0.5% extension under loadCopper Development Association (CDA) — Elongation: 12 % (TYPICAL)Copper Development Association (CDA) — | — | 586.1 MPa | 220.6 MPa | 12 % | — | — | — | VERIFIED |
| As Continuous Cast | Quenched Hardened and Temper Annealed (TQ50) · 20 °CSource values and qualifiersTensile Strength: 655 MPa (TYPICAL)Copper Development Association (CDA) — Elongation: 10 % (TYPICAL)Copper Development Association (CDA) — | — | 655 MPa | — | 10 % | — | — | — | VERIFIED |
| As Permanent Mold Cast | As Permanent Mold Cast (M05) · 20 °CSource values and qualifiersTensile Strength: 689.5 MPa (TYPICAL)Copper Development Association (CDA) — Yield Strength (0.5% Ext): 275.8 MPa (TYPICAL)Yield strength at 0.5% extension under loadCopper Development Association (CDA) — Elongation: 10 % (TYPICAL)Copper Development Association (CDA) — | — | 689.5 MPa | 275.8 MPa | 10 % | — | — | — | VERIFIED |
| As Sand Cast | As Sand Cast (M01) · 20 °CSource values and qualifiersTensile Strength: 517.1 MPa (TYPICAL)Copper Development Association (CDA) — Yield Strength (0.5% Ext): 206.8 MPa (TYPICAL)Yield strength at 0.5% extension under loadCopper Development Association (CDA) — Elongation: 12 % (TYPICAL)Copper Development Association (CDA) — Tensile Strength: 517.1 MPa (TYPICAL)Copper Development Association (CDA) — Yield Strength (0.5% Ext): 241.3 MPa (TYPICAL)Yield strength at 0.5% extension under loadCopper Development Association (CDA) — Elongation: 12 % (TYPICAL)Copper Development Association (CDA) — | — | 517.1 MPa | 241.3 MPa | 12 % | — | — | — | VERIFIED |
| As Sand Cast | As Sand Cast (M01)Source values and qualifiersBrinell Hardness: 150 HB (TYPICAL)Copper Development Association (CDA) — Brinell Hardness: 150 HB (TYPICAL)Copper Development Association (CDA) — Shear Strength: 324.1 MPa (TYPICAL)Copper Development Association (CDA) — Fatigue Strength: 193.1 MPa (TYPICAL)10^8 cycles endurance limitCopper Development Association (CDA) — | — | — | — | — | 324.1 MPa | 193.1 MPa | 150 HB150 HB | VERIFIED |
| As Sand Cast | Quenched Hardened and Temper Annealed (TQ50) · 20 °CSource values and qualifiersTensile Strength: 620.5 MPa (TYPICAL)Copper Development Association (CDA) — Elongation: 6 % (TYPICAL)Copper Development Association (CDA) — Tensile Strength: 620.5 MPa (TYPICAL)Copper Development Association (CDA) — Yield Strength (0.5% Ext): 372.3 MPa (TYPICAL)Yield strength at 0.5% extension under loadCopper Development Association (CDA) — Elongation: 6 % (TYPICAL)Copper Development Association (CDA) — | — | 620.5 MPa | 372.3 MPa | 6 % | — | — | — | VERIFIED |
| As Sand Cast | Quenched Hardened and Temper Annealed (TQ50)Source values and qualifiersBrinell Hardness: 190 HB (TYPICAL)Copper Development Association (CDA) — Brinell Hardness: 190 HB (TYPICAL)Copper Development Association (CDA) — Shear Strength: 344.7 MPa (TYPICAL)Copper Development Association (CDA) — Fatigue Strength: 241.3 MPa (TYPICAL)10^8 cycles endurance limitCopper Development Association (CDA) — | — | — | — | — | 344.7 MPa | 241.3 MPa | 190 HB190 HB | VERIFIED |
Machining, joining, forming, and thermal processing ratings cataloged from the cited authoritative technical reference.
Machinability rating: 60% relative to free-cutting brass (C36000 = 100%).
Soldering: Good; Brazing: Good; Oxyacetylene Welding: Not Recommended; Gas Shielded Arc Welding: Good; Coated Metal Arc Welding: Good
Annealing temperature range: 621.1°C to 662.8°C (1150°F - 1225°F).
By Mat Grades Editorial Desk · Updated 2026-11-14. Use alongside the specified product standard and supplier certificate.
The cataloged machining note for C95400 Aluminum Bronze 9C states: Machinability rating: 60% relative to free-cutting brass (C36000 = 100%). A relevant hardness example is Brinell Hardness: 150 HB (typical; As Centrifugal Cast (M02), M02, As Centrifugal Cast). Use that supplied condition for a trial of the difficult feature. Record tool changes, burr removal, unclamped dimensions and accepted parts per hour. Relative machinability ratings from different reference scales should not be compared as if they were one common test.
The available joining assessment states: Soldering: Good; Brazing: Good; Oxyacetylene Welding: Not Recommended; Gas Shielded Arc Welding: Good; Coated Metal Arc Welding: Good The first cataloged strength example is Tensile Strength: 517.1 MPa (typical; As Centrifugal Cast (M02), M02, As Centrifugal Cast; test temperature 20 °C). Assess the final part after joining or thermal processing. Include distortion, cleanup and inspection in the quotation. A material designation or favorable process rating is a starting point for qualification, not evidence that an untested joint meets the drawing.
Review the working fluid, cleaning agents and dissimilar-metal contacts as separate exposures. The word copper, brass or bronze is too broad to establish compatibility. A process rating does not qualify a pressure boundary, and a thermal-property measurement does not establish a continuous service-temperature limit. The recorded thermal example is Thermal Conductivity: 58.67 W/(m·K) (typical; ; test temperature 20 °C). State the exposure and inspection access in the design record so that a change of installation or cleaning method triggers a review. The selected composition entries are Cu minimum 83 wt%, Fe 3–5 wt%, Ni maximum 1.5 wt%. Chemistry documents identity; it does not establish fluid compatibility.
Use UNS C95400, COMMERCIAL Aluminum Bronze 9C, CDA Alloy 954 to identify the candidate, then specify the product form and delivered condition separately. The catalog lists Automotive: Weld Guns as an application example. The related candidate C93200 Bearing Bronze (SAE 660) is linked for comparison; its commonly compared relationship must be checked before substitution. Compare the complete route through machining, joining, finish and inspection. Keep the certificate, required test location and acceptance criteria with the first-article record. A later change of grade, condition or source should be assessed against that same requirement.
Technical references: Copper Development Association (CDA); Copper Development Association (CDA)
Comparable Grades & Cross-References: Carefully classified cross-reference relationships for C95400 Aluminum Bronze 9C. Comparable does not mean equivalent.
| Related Material | Family | Relationship Classification | Metallurgical Notes & Differences | Status | Action |
|---|---|---|---|---|---|
| C93200 Bearing Bronze (SAE 660) | Copper Alloys | Commonly Compared | C95400 Aluminum Bronze provides high tensile strength, hardness, and wear resistance for heavy-duty mechanical components. C93200 is a leaded bearing bronze optimized for anti-friction sleeve bearings with low shaft wear.Materials serve different design priorities (e.g. higher strength vs superior corrosion resistance or cost). | VERIFIED | |
| C63000 Nickel-Aluminum Bronze (AMS 4640) | Copper Alloys | Commonly Compared | C95400 is cast aluminum bronze for general heavy industrial wear and gears; C63000 is wrought nickel-aluminum bronze (AMS 4640) for flight-critical aerospace and marine hardware.Materials serve different design priorities (e.g. higher strength vs superior corrosion resistance or cost). | VERIFIED |
Copper alloys sharing common alloying formulations and metallurgical classifications under the Aluminum Bronze branch.
Contextual technical guides explaining degradation mechanisms, testing methodologies, and selection criteria relevant to C95400 Aluminum Bronze 9C.
Use the specific alloy and lubrication duty rather than choosing by color or family name.
Aluminium possesses distinct physical and metallurgical properties—including a tenacious refractory oxide layer that melts at 2,072°C, thermal conductivity five times higher than structural steel, extreme liquid hydrogen solubility, and a lack of visible color change before melting. Successful aluminium-to-aluminium welding requires matching the base alloy series to an appropriate process (AC TIG, pulsed MIG, or SMAW) and compatible filler metal while designing for unavoidable heat-affected zone softening.
Sources & Provenance Trail: Authoritative reference publications, standards specifications, and data registers cited across this material record.
Copper Development Association authoritative technical reference profile for C95400 Aluminum Bronze 9C.
Unified Numbering System (UNS) designation registration register confirming active C95400 status.